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Underwater Pelletizing for Hot Melt Adhesive with HT-95 Twin Screw Extruder

Hot melt adhesive pellets, also known as hot glue pellets, are solid forms of hot melt adhesives that are commonly used in various industrial and crafting applications.
Hot melt adhersive pellets instead of powder  helps improve material handling, quality, and performance while reducing waste and environmental impact.
 
Availability:
Quantity:

How to make hot melt adhesive pellets:


Equipment:


  1. Hot Melt Adhesive Material: Choose the specific hot melt adhesive formulation that suits your application. These adhesives come in various formulations for different bonding requirements, such as low-temperature, high-temperature, or special-purpose adhesives.

  2. Pelletizing Equipment: You'll need equipment to extrude or shape the melted adhesive into pellet form. This typically includes a pelletizing machine or an extrusion system.

  3. Heating System: A heating system, such as a melt tank or a heated hopper, is necessary to melt the adhesive material to the proper temperature.

  4. Cooling System: To solidify the adhesive pellets, you'll need a cooling system. This can be as simple as a conveyor belt or tray where the pellets can cool and harden.


An underwater pelletizing system comprises the following components:


  • start-up valve;

  • pelletiser with cutting chamber, die and cutter head;

  • water treatment system including centrifugal dryer


Product video





Model

Pelletizer power

KW

Centrifugal dewatering KW

Output kg/h

UW5

2.2

1.5

~100

UW500

4

7.5

~500

UW1000

7.5

11

~1000



Model

Screw Diameter (mm)

L/D

Screw RPM

Main Motor KW

Torque Grade T/N3

Output kg/h

HT-26

26

32-68

300-900

7.5-22

11.2

30-80

HT-36

35.6

32-68

300-900

18.5-55

10.9

60-200

HT-42

41.2

32-68

300-900

30-90

11.6

100-300

HT-50

50.5

32-68

300-900

55-160

11.8

200-600

HT-63

62.4

32-68

300-900

110-315

12.3

350-1000

HT-72

71

32-68

300-900

160-450

11.8

600-2000

HT-85

81

32-68

300-900

220-630

11.2

800-2500

HT-95

93

32-68

300-900

355-900

11.8

1200-3000

HT-135

133

32-68

300-900

1000-3000

12

3500-10000



  1. Improved Material Handling

    Pellets are easier to handle and transport than bulk materials. They have a consistent size and shape, which reduces dust and spillage during handling and transportation.




  2. Uniformity:

    Pelletizing ensures a consistent size and shape for the material, leading to uniform product quality. This is particularly important in industries like agriculture, pharmaceuticals, and food processing.




  3. Increased Density:

    Pelletizing can increase the density of materials, making them more compact and space-efficient for storage and transportation. This reduces storage costs and minimizes the footprint required.




  4. Reduced Dust Emissions:

    Pellets generate less dust compared to fine powders or granular materials. This is beneficial for both workplace safety and environmental considerations.




  5. Ease of Mixing:

    Uniform pellets can be easily mixed with other materials, additives, or binders, which is important in industries such as agriculture (fertilizers), pharmaceuticals (tablet compression), and plastics (compounding)



  6. Customization:

    Pellet size, shape, and composition can be customized to meet specific application requirements, allowing for flexibility in product development.



  7. Ease of Storage:

    Pellets can be stored in various types of containers or silos, and their uniformity makes it easier to retrieve and use them as needed.





  • Established in 2004, with over 19 years of expertise

  • Capable of producing 500 sets per year

  • Recognized with CE and ISO 9001 certifications

  • All components are manufactured in-house

  • Offering competitive pricing and exceptional customer support

  • Prompt and efficient delivery

  • Assured quality for 12 months


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