Cable Compounding extrusion equipment- China Factory Suppliers Manufacturers

 The main system of the plastic extruder is the extrusion system, which includes screw, barrel, hopper, head, and die. The plastic is plasticized into a uniform melt by the extrusion system and is continuously extruded from the head by the screw under the pressure established in the process. The following are details about the plastic extruder extrusion system introduction.

 

Here is the content list:

• Screw

• Barrel

• Hopper

• Head and mold.

 

Screw

The screw is the most important part of the extruder, which is directly related to the application range and productivity of the extruder and is made of high-strength and corrosion-resistant alloy steel.

 

Barrel

The barrel is a metal cylinder, generally made of heat-resistant, high-pressure strength, strong wear-resistant, corrosion-resistant alloy steel or composite steel tube lined with alloy steel. The barrel and the screw cooperate to realize the crushing, softening, melting, plasticizing, exhausting, and compacting of the plastic, and to continuously and evenly deliver the rubber to the molding system. Generally, the length of the barrel is 15-30 times its diameter, so that the plastic is fully heated and fully plasticized as a principle.

 

Hopper

The bottom of the hopper is equipped with a cut-off device to adjust and cut off the material flow, and the side of the hopper is equipped with a sight hole and a calibrated measuring device.

 

Head and mold

The head is composed of alloy steel inner sleeve and carbon steel outer sleeve, the head is equipped with a molding mold, the role of the head is to transform the rotational movement of the plastic melt into a parallel linear motion, evenly and smoothly into the mold sleeve, and give the plastic to the necessary molding pressure. The plastic is plasticized and compacted in the barrel and flows through the neck of the head through a certain flow path through the porous filter plate into the forming mold of the head. The mold core and mold sleeve are properly matched to form an annular gap with decreasing cross-section so that the plastic melt forms a continuous dense tubular cladding layer around the core line. To ensure that the plastic flow channel in the head is reasonable and to eliminate the dead angle of the accumulated plastic, there is often a diversion sleeve placed, and to eliminate the pressure fluctuation of plastic extrusion, there is also a pressure equalization ring set. The head is also equipped with a die correction and adjustment device to facilitate the adjustment and correction of the concentricity of the die core and die sleeve.

 

The extruder head is divided into an angled head (120o angle) and a right angle head according to the angle between the head material flow direction and the screw centerline. The shell of the head is fixed to the body with bolts, the die inside the head has a die core sitting and is fixed to the head inlet port with a nut, the front of the die core seat is equipped with a die core, the die core and the center of the die core seat has a hole for passing the core line, the front of the head is equipped with an even pressure ring for equalizing the pressure, the extrusion package forming part is composed of die sleeve seat and die sleeve, the position of the die sleeve can be adjusted by bolts through the support to adjust the die sleeve to the die core The position of the die sleeve can be adjusted by bolts through support to adjust the relative position of the die sleeve to the die core, which is convenient to adjust the uniformity of the thickness of the extruded layer.

 

If you want to buy a plastic extruder or want to know more, you can visit our official website. Our website is https://www.njjyextrusion.com/

 

The composition of the single screw extruder: mainly consists of servo motor, reduction box, screw cylinder, nozzle head, filter air, heating and cooling system, touch screen, and SPS control. It is the extrusion host to form.

• What are the reasons why the main engine of the single screw extruder cannot be started and the solutions?

• What are the reasons and solutions for the high inlet flow of the single screw extruder?

• What is the design concept of the single screw extruder?

What are the reasons why the main engine of the single screw extruder cannot be started and the solutions?

1. Reasons:

(1) The driving program of the single screw extruder is wrong.

(2) There is a problem with the main engine thread and whether the fuse is blown.

(3) The locking device for the single screw extruder and the main engine works.

2. Treatment:

(1) Check the program of the insert extruder and restart in the correct order.

(2) Check the main engine circuit.

(3) Check whether the lubricating oil pump has started and check the status of the locking device concerning the main engine. The oil pump cannot be turned on and the engine cannot be turned on.

(4) The inverter has not discharged the induction current, turn off the main power supply and wait five minutes before starting.

(5) Check if the emergency button of the single screw extruder has been reset.

What are the reasons and solutions for the high inlet flow of the single screw extruder?

1. Reasons: (1) The single screw extruder has an insufficient heating time and a large torque. (2) A certain section of the heating does not work.

2. Treatment method: (1) Use the handwheel when driving the single screw extruder. If it is not easy, extend the heating time or check that the heaters of the individual sections work properly.

The main engine makes an abnormal noise:

1. Reasons: (1) Main engine stock damaged. (2) A specific SCR in the SCR DC power supply of the main engine is damaged.

2. Treatment method: (1) Replace the main engine stock of the single screw extruder. (2) Check the thyristor alignment and replace the thyristor component if necessary.

What is the design concept of the single screw extruder?

1. High-speed and high-Yield extrusion based on high quality.

2. The design concept of low-temperature plasticization ensures the extrusion of high-quality products.

3. The two-stage overall design of the single screw extruder reinforces the plasticization function to ensure the adjustment of the high-performance extrusion.

4. Special barrier, comprehensive mixing design to ensure the mixing effect of materials.

5. High torque drop, extra-large pressure bearing.

6. Gears and shafts are made of high-strength alloy steel, cooled, and chipped.

7. High hardness, high finish, extremely quiet.

8. PLC-intelligent control can realize the connection between main and auxiliary machines.

9. The easy-to-monitor human-machine interface makes it easy to understand the processing and machine status.

10. The control method (temperature device) can be changed if necessary.

11. The material is 38CrMoAL/A nitric treatment, wear-resistant.

12 Strict temperature control accuracy, combined with air cooling and water cooling.

13. The single screw extruder has a unique inlet design and complete water cooling.

14. An single screw extruder with a grooved surface of the lower shell has an improved feed function that guarantees a high speed and a high yield of extrusion.

The single screw extruder is increasingly used in industrial production.Nanjing JlEYA has committed itself to offering the best-suited single screw extruders at a reasonable price, and all that is necessary to meet the needs of the customer.

Twin-screw extruders have barrels with an extension range of 4 and 6D, allowing for precise process design to meet specific customer requirements. All barrels allow for precise temperature control. Cooling is achieved by cooling water injection and high-performance electric heating rods for direct and fast heating. The auxiliary equipment of the twin-screw extruder consists of a straightening device, a preheating device, and a cooling and heating device. The following is a detailed description of the auxiliary equipment.

 

Here is the content list:

l Straightening device

l Preheating device

l Cooling device

 

Straightening device

One of the most common types of plastic extrusion rejects is eccentricity, and bending of the wire core in various patterns is one of the most important causes of insulation eccentricity. In sheath extrusion, scratches on the sheath surface are also often caused by the bending of the cable core. Therefore, a variety of extrusion units in the straightening device is essential. The main types of straightening devices are roller type (divided into horizontal and vertical type); pulley type (divided into single pulley and pulley group); stranded pulley type, which plays a variety of roles such as dragging, straightening, and stabilizing tension; pressure pulley type (divided into horizontal and vertical type), etc.

 

Preheating device

Cable core preheating is necessary for both insulation extrusion and sheath extrusion. For the insulation layer, especially the thin layer of insulation, the existence of pores should not be allowed, the core can be completely removed from the surface of the water, oil, and dirt through high temperature preheating before extrusion. For the sheath extrusion, the main role is to dry the cable core, to prevent the role of moisture (or moisture around the bedding layer) to make the sheath in the possibility of porosity. Preheating can also prevent the plastic from being extruded due to sudden cooling and residual internal pressure. In the process of extruding plastic, preheating can eliminate the cold line into the high-temperature heat, in contact with the plastic at the mouth of the die to form a disparity in temperature, to avoid fluctuations in plastic temperature and lead to fluctuations in extrusion pressure, to stabilize the amount of extrusion and ensure the quality of extrusion. Extrusion unit is used in the electric heating core preheating device, requires sufficient capacity, and ensures rapid temperature rise, so that the core preheating and cable core drying efficiency. The preheating temperature is restricted by the speed of wire release, generally similar to the temperature of the head.

 

Cooling device

The formed plastic extrusion layer after leaving the head should be immediately cooled and shaped, otherwise, deformation will occur under the action of gravity. The way of cooling usually uses water cooling, and according to the water temperature is different, divided into rapid cooling and slow cooling. Rapid cooling is the direct cooling of cold water, rapid cooling of plastic extrusion layer sizing is beneficial, but for crystalline polymers, due to sudden heat cooling, easy to internal residual stress in the extrusion layer organization, resulting in the use of the process of cracking, general PVC plastic layer using rapid cooling. Slow cooling is to reduce the internal stress of the product, in the cooling water tank placed in sections of different temperatures of water, so that the product gradually cool down and set, PE, PP extrusion on the use of slow cooling, that is, after hot water, warm water, cold water three cooling.

 

If you are engaged in a twin-screw extruder-related industry, you can consider our cost-effective products.

Nanjing JIEYA hereby sincerely invited you to attend 2021  China (Hainan) Degradation Exhibition.

Our booth no.: B06

Time: June 23-25

Add: Hainan International Convention and Exhibition Center

We warmly welcome your coming and look forward to cooperate with you ;)

underwater pelletizing machine plays an irreplaceable role in the current industrial production process. Only when the underwater pelletizing machine is used correctly can the greatest effect be achieved.

• What problems should be paid attention to when using underwater pelletizing machine?

• What is the cause of the friction clutch failure of the underwater pelletizing machine and its solution?

• How can the underwater pelletizing machine make the pellets cut out by pelletizing have no pores?

What problems should be paid attention to when using underwater pelletizing machine?

1. Pay attention to the temperature change of the underwater pelletizing machine at any time. When touching the sliver with clean hands, the temperature should be raised immediately. Until the sliver touches your hand, it is normal.

2. When the bearing part of the reducer burns, or is accompanied by noise, it should be repaired in time and refueled.

3. When the bearing parts at both ends of the bearing chamber of the underwater pelletizing machine are hot or there is noise, stop the machine for maintenance and add butter. During normal operation, add butter to the bearing chamber every 5-6 days.

4. Pay attention to the operating rules of the underwater pelletizing machine; such as: the machine temperature is high or low, the speed is fast or slow, and it can be dealt with in time according to the situation.

5. When the operation of the underwater pelletizing machine is unstable, pay attention to check whether the gap of the coupling anastomosis is too tight, and adjust it in time to loosen it.

What is the cause of the friction clutch failure of the underwater pelletizing machine and its solution?

Reason analysis: The instantaneous starting voltage of the main motor of the underwater pelletizing machine is too low, the friction disc and the friction disc are overheated, the friction disc and the friction disc are aging, and the air pressure of the friction disc is too low, etc., which can cause the clutch to disengage.

Solution: When starting the main motor of the underwater pelletizing machine, avoid peak power consumption and reduce the feeding load. The minimum restart interval is 30 minutes; in summer, when the main motor is restarted more than twice, it should be extended. Interval time or forced cooling with a fan. Blow with instrument wind and wipe off the dirt on the surface of the friction plate and friction plate with a rag. If the underwater pelletizing machine wears a lot or the surface becomes "vitrified", replace the friction plate and friction plate. Confirm whether the air pressure value can make the friction disc and the friction plate fit together.

How can the underwater pelletizing machine make the pellets cut out by pelletizing have no pores?

One: The different materials used by the underwater pelletizing machine must be separated clearly;

Two: The products produced by the underwater pelletizing machine should be dewatered as much as possible after being crushed and cleaned;

Three: The vent hole on the screw of the underwater pelletizing machine should be unblocked.

Nanjing JlEYA has various underwater pelletizing machines that can provide the increasing of products, and make them more effective, reliable, and consistent.

PVC compounding extruder is divided into RPVC pipe and SPVC pipe, RPVC pipe is easy to cut, welding, bonding, heating can be bent and therefore very easy to install and use. SPVC pipe has excellent chemical stability excellent electrical insulation and good flexibility and colorability this pipe is often used to replace rubber pipe to transport liquid and corrosive media also used as cable casing and wire insulation pipe, etc. So how do choose raw materials and the operation of PVC compounding extruder? The following is a detailed introduction

 

Here is the content list:

• Raw material selection

• Safety operating procedures

 

Raw material selection

PVC compounding extruder in the production of hard pipe resin should be selected from the lower polymerization degree of SG-5 resin polymerization degree of the higher its physical and mechanical properties and heat resistance is better, but the resin liquidity is poor to bring some difficulties in processing, so generally choose viscosity of 1.7 ~ 1.8 × 10-3Pa-s SG-5 resin is appropriate. Hard pipe generally uses lead-based stabilizers whose thermal stability is good commonly used trisodium lead but its lubricity is poor usually and good lubricity of lead, barium soap type and use. Processing hard tube lubricant selection and use are very important to consider both internal lubrication to reduce intermolecular forces to reduce the viscosity of the melt are conducive to molding and to consider external lubrication to prevent the melt and hot metal adhesion to make the product surface shiny. Internal lubrication is generally used metal soap type external lubrication with low melting point wax. Filler mainly with calcium carbonate and barium barite powder calcium carbonate to make the pipe surface performance of good barium can improve the molding of the pipe easy to shape both can reduce costs but the amount of too much will affect the performance of the pipe pressure pipe and corrosion-resistant pipe is best not to add or add less filler.

 

Safety operating procedures

1. Personnel without induction test and operation training cannot operate the extruder independently. 

2. People who have poor eyesight and slow response can not be on duty to operate. 

3. Before starting the machine to do a good job of environmental health around the PVC compounding extruder equipment, equipment around the pile of items not related to production. 

4. Check the safety settings of the extruder before production for damage and test whether it can work effectively. Check whether the connection bolts are loose and whether the safety guards are firm. 

5. Check the lubrication parts, remove the dirt, and refill the lubricant. 

6. PVC compounding extruder barrel and die heating constant temperature time to ensure that the material temperature does not reach the process requirements when driving production. 

7. Before starting the screw drive motor to use the hand plate support V pulley, should be flexible rotation, no blocking phenomenon; then start the lubricating oil pump work 3min before starting the screw rotation at low speed. 

8. Screw airlift time should not exceed 2 ~ 3min. 

9. PVC compounding extruder barrel before adding material to check the barrel, hopper, there is no foreign matter; raw materials should be free of metal, sand, and other impurities to Prevent damage to the screw. 

10. The screw starts, the transmission parts work sound normal, the main motor current within the allowable rated value, before allowing the barrel to add material, adding material should first be a small amount of evenly added material. 

11. When adjusting the die gap or clearing the dirty material, the operator should wear gloves and not face the barrel and die to prevent the molten material from spraying out of the die and scalding the body. 

12. Extruder driving operation is not allowed to repair, and no one is allowed to do any work on the equipment at this time. 

13. In case of the following phenomena, should be an emergency stop. 

Bearing parts of the high temperature, lubricating oil (grease) out; motor odor, smoke, or shell temperature is too high; speed box lubricating oil temperature, smoke; transmission parts emit irregular abnormal sound; machine work produces violent vibration; screw suddenly stop rotating.

14. PVC compounding extruder equipment on the safety cover and the location of the safety alarm device is not allowed to change at will, not to mention artificially caused by the malfunction. 

15. Find that the equipment leakage, oil leakage phenomenon should be timely maintenance troubleshooting, no water, oil flow around the machine.

 

If you have questions about how to use the PVC composite extruder, you can contact us on the official website. We are happy to answer for you.

The basic mechanism of the twin screw extrusion process is simply that a screw rotates in the barrel and pushes the plastic forward. The screw structure is a bevel or ramp wrapped around a central layer, the purpose of which is to increase the pressure to overcome the higher resistance. What do I need to pay attention to when using a twin screw extruder? The following is a detailed description.

 

Here is the content list:

l Structural principles

l Temperature principles

l Speed reduction principle

 

Structural principles

For the extruder, there are three kinds of resistance to overcome when working: one is friction, which contains the friction of the solid particles (feed) on the barrel wall and the mutual friction between them during the first few turns of the screw (feed area); the second is the adhesion of the melt on the barrel wall, and the third is the resistance of the internal logistics of the melt when it is pushed forward.

According to Newton's theorem, if an object is at rest in a certain direction, then the object is in a state of equilibrium balance of forces in this direction. For the circumferential movement of the screw, it is no axial motion, that is, the axial force on the screw is in equilibrium. So if the screw exerts a large forward thrust on the plastic melt, it also exerts a backward thrust on another object of the same magnitude but in the same direction. The thrust is exerted on the thrust bearing behind the feed opening. Most single screws have right hand threads, and if viewed from the back, they rotate backward, and they spin backward out of the barrel by rotational motion. In some twin screw extruders, however, the two screws rotate backward and cross each other in both barrels, so one must be right handed and one left handed, and in the case of an occluding twin screw, both screws rotate in the same direction and must therefore have the same orientation. However, in either case, there are thrust bearings that withstand backward forces and still comply with Newton's theorem.

 

Temperature Principle

Plastics extruded by twin screw extruders are thermoplastics, which melt when heated and solidify again when cooled. Thus, heat is needed during the extrusion process to ensure that the plastic can reach the melting temperature. So where does the heat to melt the plastic come from? First of all, the pound feed preheat and barrel/die heaters may play a role and are very important at startup. In addition, the motor feed energy, the frictional heat generated in the barrel as the motor overcomes the resistance of the viscous melt and turns the screw, is the most important heat source for all plastics, except for small systems, low speed screws, high melt temperature plastics, and extrusion coating applications. In operation, it is important to recognize that the barrel heater is not the primary heat source and that it may play a smaller role in extrusion than we might expect. The post barrel temperature is more important because it affects the rate of solids transport in the dentition or feed. In general, except for a specific purpose (such as varnishing, fluid distribution, or pressure control), the die head and die temperature should be at or near the temperature required for the melt.

 

Speed reduction principle

In most twin screw extruders, the screw speed is varied by adjusting the motor speed. The drive motor usually turns at a full speed of about 1750 rpm, which is too fast for an extruder screw. If it turns at such a fast speed, too much frictional heat is generated and a uniform, the well mixed melt cannot be prepared because the retention time of the plastic is too short. A typical speed reduction ratio should be between 10:1 and 20:1, with either a gear or pulley set for the first stage, but with a gear and a screw positioned in the center of the last large gear for the second stage. For some slow running machines (eg. twin screws for UPVC), there may be three reduction stages and the maximum speed may be as low as 30 rpm or less (ratio up to 60:1). On the other hand, some very long twin screws for mixing can run at 600 rpm or faster, thus requiring a very low reduction rate and more deep cooling. If the reduction rate is incorrectly matched to the job, too much energy will be wasted. It may be necessary to add a pulley set between the motor and the first deceleration stage where the maximum speed is changed, which either increases the screw speed even beyond the previous limit or reduces the maximum speed. This increases the available energy, reduces the current value, and avoids motor failure, in both cases, the output may increase due to the material and its cooling needs.

 

If you still have questions, you can consult our company. Nanjing JlEYA is the leading professional manufacturer of twin screw extruders in China.

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