The engineering plastic twin screw extruder was developed based on a single screw extruder. Due to its good feed performance, mixing and plasticization performance, suction performance, and extrusion stability, it is often used in extruded products.
What are the advantages of engineering plastic twin screw extruders?
What role do pre-heaters play in the use of engineering plastic twin screw extruders?
What is the reason for the "fault" of the exhaust air opening of the engineering plastic twin screw extruder?
By simply opening the engineering plastic twin screw extruder, the wear level of the threaded parts and the inner sockets of the cylinder can be determined at any time, so that we need to carry out effective maintenance or exchange. It is not detected if there is a problem with the extruded product causing unnecessary waste.
2. Reduce production costs
When a engineering plastic twin screw extruder is made of technical plastic Masterbatch, it is often necessary to change the color. It is necessary to change the product.
Simply open the open editing area within a few minutes. In addition, the mixing process can be performed by observing the melting profile on the entire screw. analysis. When changing the color of an ordinary engineering plastic twin screw extruder, a large amount of cleaning material is needed to clean the machine, which is time and energy consuming and wastes raw materials. The split engineering plastic twin screw extruder can solve this problem. When changing color, it takes only a few minutes to quickly open the barrel for manual cleaning, so that no or fewer cleaning agents can be used, which saves costs.
A pre-heating of the cable core is required for the use of an engineering plastic twin screw extruder. The presence of pores shall not be permitted for the insulating layer, in particular the thin insulating layer. The wire core can be completely removed from the water and oil surface by high-temperature preheating before crushing. In the case of coat extrusion, its main function is to dry the cable core to prevent the possibility of pores in the coat due to moisture (or moisture around the cushion layer). By preheating, the residual pressure of the plastic can also be prevented by discouragement during extrusion. During the plastic extrusion of the processor, preheating can eliminate the large temperature difference that occurs when the cold wire enters the high-temperature nozzle and the nozzle is in contact with the plastic, thereby avoiding the fluctuation of the plastic temperature and causing the fluctuation of the extrusion pressure. This stabilizes the extrusion volume and ensures the extrusion quality. The technical plastic engineering plastic twin screw extruder uses an electric radiator preheating device that requires sufficient capacity and guarantees rapid heating so that the core preheating and drying efficiency of the cable core is high. The pre-heat temperature is limited by the deflection speed and generally corresponds to the temperature of the machine part.
The temperature of the machine part is low and the pressure of the machine part is too high.
engineering plastic twin screw extruder The engineering plastic twin screw extruder used for profile extrusion is usually narrow-meshed and rotates in different directions, but a few also use simultaneous engineering plastic twin screw extruders, which usually work with relatively low screw speed. About ten U/min.
The rapidly combining, simultaneous engineering plastic twin screw extruder is used for composting, venting or as a continuous chemical reactor. The maximum snail speed of this extruder type is 300-600 U/min. The non-interactive extruder is used for mixing, venting, and chemical reaction. Its conveyor mechanism is very different from the interlocking extruder, which is closer to the conveyor mechanism of a single screw extruder.
These are related practices for using engineering plastic twin screw extruders. If you want to get more information about the engineering plastic twin screw extruders, please connect Nanjing JlEYA, and they will tell you more about it.
The twin screw extruder's standard equipment includes a sturdy base frame dedicated to housing the temperature control unit and oil lubrication system. The equipment features advanced control software for seamless integration into digital factories, ready for Industry 4.0, greatly improving ease of use. The following is a detailed description of the operating procedures of the twin screw extruder.
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l Start up operation
l Stop the machine
Start up operation
1.Close the power main gate of the twin screw extruder.
2. Turn on the power at the operation panel: Press and hold the power button clockwise to turn and then release.
3. Set the temperature of each temperature zone: for example, a zone temperature according to the process requirements set the corresponding temperature, press the set button, and then adjust the up and down arrows to the desired temperature, press the set button.
4. Set the feeding rate: according to the process, requirements can be fed rate between 0 ~ 10 to set.
5. Set the host speed of the twin screw extruder: set the host speed between 0~30 according to the process requirements.
6. Add cooling water to the cooling tank.
7. In turn on the fan: press the operation button on the operation panel.
8. When you need to start the operation of the vacuum pump, you can start the vacuum pump.
9. Turn on the cutter switch.
1. Twin screw extruder normal stopping sequence: stop the feeder: close the vacuum line valve, open the vacuum chamber on the cover; gradually reduce the main screw speed; shut down the pelletizer and other auxiliary equipment: off the motor, each external water inlet valve.
2. Twin screw extruder emergency stop: (1) in case of an emergency need to stop the host, you can quickly press the electrical control cabinet red emergency stop button, and the host and the feed speed knob back to zero, and then the total power switch off. After eliminating the fault, you can restart the machine again in normal driving order. (2) encounter equipment automatic protection trip stop: need to set the various parameters knob to zero, and then reset the parameters, press the reset button and start the machine again.
1. The normal production of the first shift machine, be sure to first check whether the barrel, hopper seal is the original closed kind, such as changes or damage, should check the hopper, the machine inside the Jane there are no foreign objects.
2. Pay attention to the screw to start at a low speed, the air time can not exceed 3min.
3. Must pay attention to check the purity of each batch of material, do not allow any impurities mixed into the material.
4. The beginning of the material to pay attention to the first small amount, evenly added material, while paying attention to observe the current meter (torque meter) pointer changes.
For granular material, use metering to add material. When you first start to feed production, be sure to pay attention to the extruder production work overload phenomenon. After the forming die lip out of the material, and then gradually increase the screw speed as appropriate.
5. Often check the working condition of the motor carbon brush, abnormalities should be replaced or adjusted promptly.
6. The screw cleaning work is not allowed to use steel tools scraping material, the application of copper brush, shovel cleaning.
7. When the process temperature is suspected of displaying problems on the instrument, use mercury temperature, meter actual measurement of the machine Jane, and molding mold degree. Refer to the mercury temperature measured temperature, adjust the calibration instrument to show the temperature.
If you still have questions, you can consult our company. Our company's website is https://www.njjyextrusion.com/
Each type of product in the plastic extruder line has its operating characteristics, and a detailed understanding of its operating characteristics is necessary to give full play to the effectiveness of the machine. The following is a detailed description of the operating procedures and maintenance methods for plastic extruders.
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The plastic extruder is one of the machine types, master the extruder operation points, the correct and reasonable use of a plastic extruder. The use of plastic screw extruder includes a series of links such as installation, adjustment, commissioning, operation, maintenance, and repair of the machine, and its use has the commonality of general machines, mainly in the drive motor and reduction and speed change device. However, the working system of the plastic screw extruder, the extrusion system, is unique, and special attention should be paid to its characteristics when using the plastic screw extruder. Extruder manuals generally have clear provisions for the installation, adjustment, and commissioning of the machine, here the main points of the operation, maintenance, and repair of the plastic screw extruder are briefly described as follows: in particular, to correctly grasp the structural characteristics of the screw, heating and cooling management instrumentation characteristics and assembly, the correct extrusion process conditions, the correct operation of the machine.
1.Pastic extruder equipment should be placed in a ventilated position to ensure that the heat of the motor work prolongs its life; the machine should be kept well grounded.
⒉Regularly check the tool screws, the plastic extruder after 1 hour of use, with tools to tighten the moving knife, fixed knife screws, to strengthen the fixed between the blade and the knife frame; should be regularly filled with lubricating oil to ensure the lubrication between the bearings; to ensure the sharpness of the cutting edge of the tool, should always check the tool to ensure its sharpness, to reduce unnecessary damage to other parts caused by the blunt lack of the blade; regularly check whether the belt is loose, and timely tightening.
3. Restart - Before starting the plastic extruder for the second time, the remaining debris in the machine chamber should be cleared to reduce the starting resistance. Periodically open the inertia cover and pulley cover to clear the ash outlet under the flange, which can cause the powder to enter the shaft bearing.
4. Replacement parts - When replacing knives, the clearance between the moving and fixed knives should be 0.8 MM for crushers over 20 HP and 0.5 MM for crushers under 20 HP. The thinner the recycled material is, the gap can be adjusted appropriately larger.
If you need to know more, you can consult our company. The company focused on co-rotating twin-screw compounding extruders with the core of the various R&D and manufacturing, such as a twin-screw extruder, mini twin screw extruder, plastic extruder, parallel twin-screw extruder, and so on, the application covers compounding mixing modified granulation, polymerization, devolatilization, step molding, renewable recycling, and other fields.
Today, we loaded 2x40HQ export to Vietnam.
One is SHJ-50 twin screw extruder, the other is SHJ-72 twin screw extruders. Both extruders are used for making filler masterbatch.
Nanjing Jieya is a leading manufacturer of twin screw compounding extruders with over 20 years experience. We will offer you the top quality with best price.
We warmly welcome your inquiry.
PVC compounding extruder is made by mixing PVC resin with stabilizers, lubricants, and other additives through granulation and then extrusion, or by using powder in one extrusion. what are the application areas of PVC? The following are the details.
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General soft products
PVC foam products
PVC coated products
PVC paste resin
PVC transparent sheet
PVC rigid sheet
Other applications of PVC
General soft products can be extruded into cables, wires, and hoses by the extruder: shoe soles, slippers, various plastic sandals, as well as toys and auto parts by the injection molding machine with various molds.
PVC film After mixing and plasticizing PVC with additives, transparent or colored film of specified thickness can be made by using a three-roller or four-roller calendar, and calendered film can be processed by this method. It can also be cut and heat laminated to process raincoats, tablecloths, curtains, packaging bags, inflatable toys, etc. The wide transparent film can be used for greenhouse, plastic shed, and ground film; the film stretched in both directions can be used for shrink packaging due to its characteristics of shrinkage by heat.
Soft PVC can be used as sandals, insoles, foam slippers, and shockproof and cushioning packaging materials. In addition, it can also be extruded into low-foaming hard PVC sheets and profiles by extruder, which is a new type of building material and can be used as a substitute for wood.
Artificial leather with backing is made by coating PVC paste on cloth or paper and then plasticizing it at 100 degrees Celsius or above (or PVC and additives can be calendered into film and then pressed together with backing); while artificial leather without backing is directly calendered by calender into soft sheet with a certain thickness and then pressed with the pattern. It can be used to make leather bags, leather boxes, book covers, sofas, and car cushions, etc. It can also be made into flooring leather, which is used as the flooring material for buildings.
PVC emulsion or micro-suspension resin is dispersed in a liquid plasticizer to make it swell and plasticize into the plasticized sol, and then add stabilizer, filler, coloring agent, etc. After full stirring for de-bubbling, PVC paste is prepared, and then processed into various products such as coat hangers, tool handles, Christmas trees, etc. by casting, impregnating, or laminating processes.
Impact modifier and organotin stabilizer are added to PVC, which is mixed, plasticized, and calendered into transparent sheets. Then it can be made into thin-walled transparent containers by thermoforming and can be used for vacuum blister packaging such as moon cake boxes, etc. It is an excellent packaging material and decoration material.
PVC hard sheet and plate After adding stabilizer, lubricant, and filler to PVC and mixing, it can be extruded into various caliber hard pipes, shaped pipes, corrugated pipes, and other products by using an extruder, and used as a downpipe, drinking water pipe, electric wire casing or staircase handrail, etc.; the calendered sheet can be overlapped and hot-pressed to make various thicknesses of hard sheets, which can be cut into various desired shapes and can be welded into various chemical resistant tanks, ducts and containers by using PVC welding rod with hot air, etc.
PVC can be processed into rigid profiles using an extruder and used for window and door assembly. In some countries, the doors and windows assembled by PVC rigid profile have occupied the market of windows and doors together with wooden windows and doors, aluminum windows, etc.
If you want to buy PVC compounding extruder, you can consult our company, our company's website is https://www.njjyextrusion.com/
The structure of the engineering plastic twin screw extruder barrel is basically similar to that of the single-screw extruder screw barrel. From the appearance structure, the twin-screw extruder barrel is also divided into an integral barrel and a segmented barrel. The engineering plastic twin screw extruder is an upgrade of the single screw extruder, which has also greatly improved the efficiency of use.
What are the reasons why people choose engineering plastic twin screw extruder?
What is the workflow of engineering plastic twin screw extruder?
What are the essential devices in the engineering plastic twin screw extruder?
1. Improve labor efficiency
When the equipment is repaired, engineering plastic twin screw extruder only needs to loosen a few bolts, turn the worm gear box handle device to lift the upper part of the barrel to open the entire barrel, and then perform repairs. This not only shortens the maintenance time, but also reduces the labor intensity.
2. High torque and high speed
The development trend of engineering plastic twin screw extruder in the world is towards high torque, high speed, and low energy consumption. The effect of high speed is high productivity. engineering plastic twin screw extruder belongs to this category, and its speed can reach 500 rpm. Therefore, it has unique advantages in processing high-viscosity, heat-sensitive materials.
3. Wide range of applications
engineering plastic twin screw extruder has a wide range of applications and can be applied to the processing of a variety of materials
4. High output, high quality
engineering plastic twin screw extruder has other advantages of ordinary extruder, and can achieve high output, high quality and high efficiency.
The engineering plastic twin screw extruder used for profile extrusion is usually tightly meshed and rotated in different directions, although a few also use co-rotating twin screw extruders, generally operating at a relatively low screw speed, about 10 r/ min. The high-speed meshing co-rotating engineering plastic twin screw extruder is used for compounding, venting or as a continuous chemical reactor. The maximum screw speed of this type of extruder is 300-600r/min. Non-intermeshing extruder is used for mixing, venting and chemical reaction. Its conveying mechanism is quite different from intermeshing extruder, which is closer to the conveying mechanism of single screw extruder, although there are essential differences between the two.
Among the straightening devices used in engineering plastic twin screw extruder, the most common one is eccentric, and various types of bending of the core are one of the important reasons for the insulation eccentricity. In sheath extrusion, scratches on the sheath surface are often caused by the bending of the cable core. Therefore, the straightening device in various engineering plastic twin screw extruder is indispensable. The main types of straightening devices are: drum type (divided into horizontal and vertical); pulley type (divided into single pulley and pulley block); winch type, which has multiple functions such as dragging, straightening, and tension stabilization; Press wheel type (divided into horizontal type and vertical type), etc.
The engineering plastic twin screw extruders are used more and more widely in daily life, but its quality has a great influence on the experience of use. Nanjing JlEYA has focused on the production and development of engineering plastic twin screw extruders for more than several years, and they have always put the needs of customers as their top priority.