Nanjing Jieya is a professional manufacturer of twin screw compounding extruders since 2004. Our extruders series include SHJ series, HT series, JY series, SJ series, etc. Today we will tell you the differences between SHJ series twin screw extruders and HT series high torque twin screw extruders from three main points below:
1. Torque grade
The torque rating grade of our SHJ series twin screw extruder is T/A3≤8 while HT series is 9≤T/A3≤13.5. Our HT series adopt high torque gear box, which is suitable for customers that pursuit high efficiency machines.
2. Power transmission
SHJ series use clutch for power transmission while HT series use torque protector, for example, R+W brand, Bibby brand, etc.
The output of HT series twin screw extruder is much higher than SHJ series.
So HT series can further improve the performance of extruders.But surely, price is higher than SHJ series.
The composition of the single screw extruder: mainly consists of servo motor, reduction box, screw cylinder, nozzle head, filter air, heating and cooling system, touch screen, and SPS control. It is the extrusion host to form.
What are the reasons why the main engine of the single screw extruder cannot be started and the solutions?
What are the reasons and solutions for the high inlet flow of the single screw extruder?
What is the design concept of the single screw extruder?
(1) The driving program of the single screw extruder is wrong.
(2) There is a problem with the main engine thread and whether the fuse is blown.
(3) The locking device for the single screw extruder and the main engine works.
(1) Check the program of the insert extruder and restart in the correct order.
(2) Check the main engine circuit.
(3) Check whether the lubricating oil pump has started and check the status of the locking device concerning the main engine. The oil pump cannot be turned on and the engine cannot be turned on.
(4) The inverter has not discharged the induction current, turn off the main power supply and wait five minutes before starting.
(5) Check if the emergency button of the single screw extruder has been reset.
1. Reasons: (1) The single screw extruder has an insufficient heating time and a large torque. (2) A certain section of the heating does not work.
2. Treatment method: (1) Use the handwheel when driving the single screw extruder. If it is not easy, extend the heating time or check that the heaters of the individual sections work properly.
The main engine makes an abnormal noise:
1. Reasons: (1) Main engine stock damaged. (2) A specific SCR in the SCR DC power supply of the main engine is damaged.
2. Treatment method: (1) Replace the main engine stock of the single screw extruder. (2) Check the thyristor alignment and replace the thyristor component if necessary.
1. High-speed and high-Yield extrusion based on high quality.
2. The design concept of low-temperature plasticization ensures the extrusion of high-quality products.
3. The two-stage overall design of the single screw extruder reinforces the plasticization function to ensure the adjustment of the high-performance extrusion.
4. Special barrier, comprehensive mixing design to ensure the mixing effect of materials.
5. High torque drop, extra-large pressure bearing.
6. Gears and shafts are made of high-strength alloy steel, cooled, and chipped.
7. High hardness, high finish, extremely quiet.
8. PLC-intelligent control can realize the connection between main and auxiliary machines.
9. The easy-to-monitor human-machine interface makes it easy to understand the processing and machine status.
10. The control method (temperature device) can be changed if necessary.
11. The material is 38CrMoAL/A nitric treatment, wear-resistant.
12 Strict temperature control accuracy, combined with air cooling and water cooling.
13. The single screw extruder has a unique inlet design and complete water cooling.
14. An single screw extruder with a grooved surface of the lower shell has an improved feed function that guarantees a high speed and a high yield of extrusion.
The single screw extruder is increasingly used in industrial production.Nanjing JlEYA has committed itself to offering the best-suited single screw extruders at a reasonable price, and all that is necessary to meet the needs of the customer.
The engineering plastic twin screw extruder consists of a transmission device, a feed device, a barrel, and a screw. The function of each component is similar to that of a single-screw extruder. The difference to the single screw extruder is that in the engineering plastic twin screw extruder two parallel snails are arranged in the "cross-section" of the material.
What is the working principle of the engineering plastic twin screw extruder?
How do you treat a engineering plastic twin screw extruder?
Why is the cooling device particularly important when using engineering plastic twin screw extruders?
From the point of view of the principle of movement, the engineering plastic twin screw extruder distinguishes between the straight and uneven, and non-foaming types.
1. Double screw extruder of technical plastic
This type of engineering plastic twin screw extruder has a low speed and a high speed. The former is mainly used for profile extraction, while the latter is used for special polymer processing operations.
(1) Tightly machined extruder. The slow-running extruder has a closely combining screw geometry, in which the spiral antenna shape of one snail closely matches the spiral antenna shape of the other snail, i.e. the conjugated snail shape.
(2) Self-cleaning extruder. The simultaneous high-speed extruder has a closely tuned spiral shape. This type of snail can be executed with a relatively small snail split so that the snail has a closed self-cleaning effect. This type of engineering plastic twin screw extruder is called a compact self-cleaning engineering plastic twin screw extruder.
The gap between the two screw edges of the closely combining, opposing engineering plastic twin screw extruder is very small (much smaller than the gap in the evenly rotating engineering plastic twin screw extruder) so those positive conveying properties can be achieved.
2. Non-reciprocating double screw extruder of technical plastic
The axis distance between the two snails of the non-foaming engineering plastic twin screw extruder is greater than the sum of the radii of the two snails.
1. After using the engineering plastic twin screw extruder for 500 hours, iron chips or other impurities from the gears are in the gearbox. Therefore, the gears should be cleaned and the gear lubricant replaced.
2. The engineering plastic twin screw extruder should carry out a comprehensive inspection of the extruder after an operating period to check the density of all snails.
3. If the double screw extruder is suddenly switched off during production, the main drive, and the heating stops, if the power supply is restored, each section of the cylinder shall be reheated to the specified temperature and kept for a specified period, before you can start the extruder.
4. If the display and the display of the engineering plastic twin screw extruder are full, check if the contact of the thermocouple, etc. is good.
After the molded plastic extrusion layer has left the engineering plastic twin screw extruder, it should be cooled and formed immediately, otherwise, it will deform under the influence of gravity. The cooling method normally uses water cooling and is divided into quick cooling and slow cooling according to the different water temperatures. Fast cooling is the direct cooling by cold water. Rapid cooling is advantageous for the design of the extruded plastic layer, but in the case of crystalline polymers, due to sudden heat cooling, it is easy to leave internal stresses in the extruded layer structure, which leads to cracks during use. Generally PVC The plastic layer is deterred. Slow cooling should reduce the inner tension of the product. Water with different temperatures is given in the cooling water tank to gradually reduce the temperature and shape of the product. The extrusion of PE and PP takes place under slow cooling, i.e. through hot water, hot water, and cold water, which is called three-stage cooling.
Nanjing JlEYA is the leading manufacturer extruder manufacturer specializing in twin screw extrude. If you want to get more information, just go and connect them.
Nanjing JIEYA attend Chinaplas 2021 held in Shenzhen. We sincerely welcome your visiting.
Our booth no.: 7Q25
Time: April 13-16, 2021
Address: Shenzhen World Exhibition Center
Look forward to meet you at there.
2022 CIM: Compounding Intelligent Manufacturing Conference is coming.
Nanjing Jieya team warmly welcome your visiting.
Booth no.: E10
Address: Suzhou, China
underwater pelletizing machine is similar to airflow granulator and water jet granulator. The equipment part mainly covers: plastic granulator, single and twin screw plastic extruder, plastic film blowing machine, bag making machine, printing machine, coating machine, Adhesive tape machine, tape slitting machine, slitting machine, strapping machine.
What is the problem of uneven pelletizing by the underwater pelletizing machine?
What is the workflow of the underwater pelletizing machine?
What is the technological advantages of the underwater pelletizing machine?
1. underwater pelletizing machine, the machine head is not evenly heated, and the machine head temperature is stable before starting up;
2. The cooling water of the underwater pelletizing machine is boiled prematurely, and the water should be boiled when the machine head starts to discharge;
3. It is also possible that there is a problem with the hot runner design of the machine head, which is caused by uneven pressure.
Before being made into final products, most polymers must be blended and then pelletized to become marketable raw materials. The power required by the underwater pelletizing machine is directly proportional to the extrusion volume and exponentially related to the size of the filter screen. There are many different types of pelletizer designs, but all pelletizers have some common places, and they can be divided into two categories: cold pelletizing system and die face hot pelletizing system. The main difference between the two categories is the time arrangement of the pelletizing process. The cold pelletizing system cuts pellets from the solidified polymer at the end of the process; while in the die-face hot pelletizing system, pellets are cut when the molten polymer emerges from the die, and pellets are processed downstream cool down.
The underwater pelletizing machine treated by standard process has the following significant advantages:
The appearance standard of the products produced by the underwater pelletizing machine is exquisite and bright;
2. The hardness of the wear layer in contact with the material by the underwater pelletizing machine can reach HV 600-800, and the local hardness can reach HV900-1100. The hardness is increased to 2-4 times the original hardness. Compared with the non-standard machine without heat treatment, it is resistant to The wear performance is increased by 3-5 times;
3. The products of the underwater pelletizing machine are not deformed after long-term use, effectively avoiding the screw breaking due to the excessive wear of the barrel, and the stable service life is 2-3 times that of the traditional machine, which greatly reduces the investor's investment in replacement parts;
4. The wear-resistant layer of the barrel screw produced by the underwater pelletizing machine has high hardness, while the base material still retains good toughness and processing performance;
5. The service life of the screw of the underwater pelletizing machine has increased from the hundred-ton level of the ordinary plastic pelletizing machine to the thousand-ton level.
Nanjing JlEYA has focused on the production and development of underwater pelletizing machines for several years, and they have always put the needs of customers as their top priority. Here, you can choose the underwater pelletizing machine that suits your need.
PVC compounding extruder is divided into RPVC pipe and SPVC pipe, RPVC pipe is easy to cut, welding, bonding, heating can be bent and therefore very easy to install and use. SPVC pipe has excellent chemical stability excellent electrical insulation and good flexibility and colorability this pipe is often used to replace rubber pipe to transport liquid and corrosive media also used as cable casing and wire insulation pipe, etc. So how do choose raw materials and the operation of PVC compounding extruder? The following is a detailed introduction
Here is the content list:
Raw material selection
Safety operating procedures
PVC compounding extruder in the production of hard pipe resin should be selected from the lower polymerization degree of SG-5 resin polymerization degree of the higher its physical and mechanical properties and heat resistance is better, but the resin liquidity is poor to bring some difficulties in processing, so generally choose viscosity of 1.7 ~ 1.8 × 10-3Pa-s SG-5 resin is appropriate. Hard pipe generally uses lead-based stabilizers whose thermal stability is good commonly used trisodium lead but its lubricity is poor usually and good lubricity of lead, barium soap type and use. Processing hard tube lubricant selection and use are very important to consider both internal lubrication to reduce intermolecular forces to reduce the viscosity of the melt are conducive to molding and to consider external lubrication to prevent the melt and hot metal adhesion to make the product surface shiny. Internal lubrication is generally used metal soap type external lubrication with low melting point wax. Filler mainly with calcium carbonate and barium barite powder calcium carbonate to make the pipe surface performance of good barium can improve the molding of the pipe easy to shape both can reduce costs but the amount of too much will affect the performance of the pipe pressure pipe and corrosion-resistant pipe is best not to add or add less filler.
1. Personnel without induction test and operation training cannot operate the extruder independently.
2. People who have poor eyesight and slow response can not be on duty to operate.
3. Before starting the machine to do a good job of environmental health around the PVC compounding extruder equipment, equipment around the pile of items not related to production.
4. Check the safety settings of the extruder before production for damage and test whether it can work effectively. Check whether the connection bolts are loose and whether the safety guards are firm.
5. Check the lubrication parts, remove the dirt, and refill the lubricant.
6. PVC compounding extruder barrel and die heating constant temperature time to ensure that the material temperature does not reach the process requirements when driving production.
7. Before starting the screw drive motor to use the hand plate support V pulley, should be flexible rotation, no blocking phenomenon; then start the lubricating oil pump work 3min before starting the screw rotation at low speed.
8. Screw airlift time should not exceed 2 ~ 3min.
9. PVC compounding extruder barrel before adding material to check the barrel, hopper, there is no foreign matter; raw materials should be free of metal, sand, and other impurities to Prevent damage to the screw.
10. The screw starts, the transmission parts work sound normal, the main motor current within the allowable rated value, before allowing the barrel to add material, adding material should first be a small amount of evenly added material.
11. When adjusting the die gap or clearing the dirty material, the operator should wear gloves and not face the barrel and die to prevent the molten material from spraying out of the die and scalding the body.
12. Extruder driving operation is not allowed to repair, and no one is allowed to do any work on the equipment at this time.
13. In case of the following phenomena, should be an emergency stop.
Bearing parts of the high temperature, lubricating oil (grease) out; motor odor, smoke, or shell temperature is too high; speed box lubricating oil temperature, smoke; transmission parts emit irregular abnormal sound; machine work produces violent vibration; screw suddenly stop rotating.
14. PVC compounding extruder equipment on the safety cover and the location of the safety alarm device is not allowed to change at will, not to mention artificially caused by the malfunction.
15. Find that the equipment leakage, oil leakage phenomenon should be timely maintenance troubleshooting, no water, oil flow around the machine.
If you have questions about how to use the PVC composite extruder, you can contact us on the official website. We are happy to answer for you.