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Plastic Extruder

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What Is Plastic Extruder

Extruder Groups

Basic Screw Extrusion Process

Applications

Industry Information

FAQ

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What Is Plastic Extruder

Have you ever wondered how composite windows, vinyl fencing or freezer gaskets are made? These and many other products are produced using a high-volume manufacturing process called plastic extrusion.

Extruders are the equipment at the heart of this manufacturing technology. Whether it's a hundred pipes or a thousand straws, plastic extrusion is used frequently in today's plastics industry because it is easy to obtain and easy to use. The plastic extrusion process involves melting plastic material, pressing it into a die to form it into a continuous profile, and then cutting it to length. The process is a good choice for applications that require a final product with a constant cross-section. The low cost and high productivity make it a popular manufacturing choice for products such as pipe, plastic sheeting, weather stripping, wire insulation and tape - to name just a few common plastic extrusions.

Extruder Groups

Biodegradable Plastic

Basic Screw Extrusion Process

Plastics extrusion is a high-volume manufacturing process in which raw plastic material is melted and formed into a continuous profile. Extrusion produces items such as pipe/tubing, weather stripping, fence, deck railing, window frames, plastic films and sheeting, thermoplastic coatings, and wire insulation. This process starts by feeding plastic material (pellets, granules, flakes or powders) from a storage hopper into the barrel of the extruder. The material is gradually melted. As the melt proceeds down the barrel of the extruder towards the die, it is forced through the die opening to form a shape. The extrudate is cooled in an air or water bath so that it hardens and can be pulled onto take-up rolls for storage.

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8,800

500,000

+sets

Applications

Masterbatch Extrusion

For Masterbatch (MB) Production Line, we provide high quality Twin-Screw Extruder and complete masterbatch making lines. JIEYA provides the advanced extruders for all kinds of masterbatch, such as PE, PP, EVA, ABS, PC, PS, etc with high percentage of calcium carbonate, talc, Tio2, Sio2, Baso4, etc compounding. We can offer you the best solution based on your formula，output and application request. We have competitive advantage in this market.
Plastic Extrusion

Biodegradable plastic, or bioplastics, are derived from renewable raw materials like plant starch, cellulose, soy protein, and lactic acid and are biodegradable because microorganisms consume them as a food source. To protect the environment.
Elastomers Extrusion

TPU line is a kind of thermoplastic elastomer material. The main raw materials for production are polyether or polyester, which is prepared by copolymerization with diisocyanate, and the product has good comprehensive performance. Due to its unique properties, TPU has a wide range of applications. It can be used as raw materials for cold-resistant cables and heat-resistant wires in wire and cable industry, as well as engineering plastics such as rollers, gears and various seals in industrial manufacturing.
PVC Compounding Extrusion

Two-stage extruder is the core equipment for producing PVC cable materials, and taking advantage of the twin-screw extruder and a single screw extruder. The twin-screw extruder realizes transportation, high effective plasticizing and compounding, dispersion. The two-stage machine can also increase the variable operation and realize the process. It has higher effective and production capacity, and is good at processing heat-sensitive materials and devolatilization operations. Our company has over 20 years of experience in provinding two-stage (twin screw+single screw) extruders for rigid/soft PVC cable compounding.

Industry Information

2022 CIM: Compounding Intelligent Manufacturing Conference

2022 CIM: Compounding Intelligent Manufacturing Conference is coming.Nanjing Jieya team warmly welcome your visiting.Booth no.: E10Date: 2022.9.14-16Address: Suzhou, China

Aug 25, 2022

Summary of 2021, Prospect of 2022-Nanjing Jieya - China Leading Twin Screw Extruder Manufacturer

Nanjing Jieya Extrusion Equipment Co., Ltd. (referred to as "Jieya") was established in 2004. It has the manufacturing capacity of various types of production lines with an annual production and sales of more than 350 sets.

Aug 13, 2022

HT-82 High Torque Twin Screw Extruder.jpg

Main Components of Twin Screw Compounding Extruders

DRIVE SECTIONThe drive section of the twin screw extruder consists of 3 parts: motor, clutch, and gearbox.The reduction and distribution gear unit reduces the motor speed to the screw shaft speed and distributes the input torque to the two output shafts. Clutch is installed between the drive motor a

Jul 25, 2022

Classification of Plastic Extruder

The difference between single screw extruder and twin screw extruder: one is a screw, the other is two screws. Both are driven by a motor. The power varies with different screw sizes. The power of 50 conical twin screw extruder is about 20kW, and 65 is about 37kW. The output is related to the mate

Jun 13, 2022

FAQ

What’s the differences between twin screw and single screw extruders?

The mainly differences is that single screw extruder is suitable for single material extrusion, for example, single granule, flakes, film, etc while twin screw extruder is suitable used for compounding.
What’s the different cutting systems of plastic extruders?

It includes strand cutting, water ring die face cutting, air cooling hot face cutting and underwater cutting. Different formula is with different cutting system.
What kind of plastic extruders Jieya supply?

We’re specialized in manufacturing twin screw compounding extruders, single screw extruders and two stage extruders with over 20 years experience.
What’s the differences between standard and high torque plastic extruders?

It includes main motor power kw differences, coupler differences, torque grade of gear box differences, shaft material differences and output differences. If customers require high torque, high output and high performance plastic extruder, we recommend high torque type.
How to select plastic extruder?

We will offer the best suitable solution after getting customers’ basic formula and specific requirement. All of our plastic extruders are custom-built to meet more and more customer’s needs with output from small-scale production to large-scale production.
What is plastic extruder?

Plastic extruders include twin screw extruders, single screw extruders and multi-screw exruders. It can be matched with various kinds of downstream lines to make granules, pipes, films, sheet, straps, etc.