twin screw extruder for thermoplastic elastomer- Suppliers Manufacturers Factory From China

Twin-screw extruders have barrels with an extension range of 4 and 6D, allowing for precise process design to meet specific customer requirements. All barrels allow for precise temperature control. Cooling is achieved by cooling water injection and high-performance electric heating rods for direct and fast heating. The auxiliary equipment of the twin-screw extruder consists of a straightening device, a preheating device, and a cooling and heating device. The following is a detailed description of the auxiliary equipment.

 

Here is the content list:

l Straightening device

l Preheating device

l Cooling device

 

Straightening device

One of the most common types of plastic extrusion rejects is eccentricity, and bending of the wire core in various patterns is one of the most important causes of insulation eccentricity. In sheath extrusion, scratches on the sheath surface are also often caused by the bending of the cable core. Therefore, a variety of extrusion units in the straightening device is essential. The main types of straightening devices are roller type (divided into horizontal and vertical type); pulley type (divided into single pulley and pulley group); stranded pulley type, which plays a variety of roles such as dragging, straightening, and stabilizing tension; pressure pulley type (divided into horizontal and vertical type), etc.

 

Preheating device

Cable core preheating is necessary for both insulation extrusion and sheath extrusion. For the insulation layer, especially the thin layer of insulation, the existence of pores should not be allowed, the core can be completely removed from the surface of the water, oil, and dirt through high temperature preheating before extrusion. For the sheath extrusion, the main role is to dry the cable core, to prevent the role of moisture (or moisture around the bedding layer) to make the sheath in the possibility of porosity. Preheating can also prevent the plastic from being extruded due to sudden cooling and residual internal pressure. In the process of extruding plastic, preheating can eliminate the cold line into the high-temperature heat, in contact with the plastic at the mouth of the die to form a disparity in temperature, to avoid fluctuations in plastic temperature and lead to fluctuations in extrusion pressure, to stabilize the amount of extrusion and ensure the quality of extrusion. Extrusion unit is used in the electric heating core preheating device, requires sufficient capacity, and ensures rapid temperature rise, so that the core preheating and cable core drying efficiency. The preheating temperature is restricted by the speed of wire release, generally similar to the temperature of the head.

 

Cooling device

The formed plastic extrusion layer after leaving the head should be immediately cooled and shaped, otherwise, deformation will occur under the action of gravity. The way of cooling usually uses water cooling, and according to the water temperature is different, divided into rapid cooling and slow cooling. Rapid cooling is the direct cooling of cold water, rapid cooling of plastic extrusion layer sizing is beneficial, but for crystalline polymers, due to sudden heat cooling, easy to internal residual stress in the extrusion layer organization, resulting in the use of the process of cracking, general PVC plastic layer using rapid cooling. Slow cooling is to reduce the internal stress of the product, in the cooling water tank placed in sections of different temperatures of water, so that the product gradually cool down and set, PE, PP extrusion on the use of slow cooling, that is, after hot water, warm water, cold water three cooling.

 

If you are engaged in a twin-screw extruder-related industry, you can consider our cost-effective products.

underwater pelletizing machine plays an irreplaceable role in the current industrial production process. Only when the underwater pelletizing machine is used correctly can the greatest effect be achieved.

• What problems should be paid attention to when using underwater pelletizing machine?

• What is the cause of the friction clutch failure of the underwater pelletizing machine and its solution?

• How can the underwater pelletizing machine make the pellets cut out by pelletizing have no pores?

What problems should be paid attention to when using underwater pelletizing machine?

1. Pay attention to the temperature change of the underwater pelletizing machine at any time. When touching the sliver with clean hands, the temperature should be raised immediately. Until the sliver touches your hand, it is normal.

2. When the bearing part of the reducer burns, or is accompanied by noise, it should be repaired in time and refueled.

3. When the bearing parts at both ends of the bearing chamber of the underwater pelletizing machine are hot or there is noise, stop the machine for maintenance and add butter. During normal operation, add butter to the bearing chamber every 5-6 days.

4. Pay attention to the operating rules of the underwater pelletizing machine; such as: the machine temperature is high or low, the speed is fast or slow, and it can be dealt with in time according to the situation.

5. When the operation of the underwater pelletizing machine is unstable, pay attention to check whether the gap of the coupling anastomosis is too tight, and adjust it in time to loosen it.

What is the cause of the friction clutch failure of the underwater pelletizing machine and its solution?

Reason analysis: The instantaneous starting voltage of the main motor of the underwater pelletizing machine is too low, the friction disc and the friction disc are overheated, the friction disc and the friction disc are aging, and the air pressure of the friction disc is too low, etc., which can cause the clutch to disengage.

Solution: When starting the main motor of the underwater pelletizing machine, avoid peak power consumption and reduce the feeding load. The minimum restart interval is 30 minutes; in summer, when the main motor is restarted more than twice, it should be extended. Interval time or forced cooling with a fan. Blow with instrument wind and wipe off the dirt on the surface of the friction plate and friction plate with a rag. If the underwater pelletizing machine wears a lot or the surface becomes "vitrified", replace the friction plate and friction plate. Confirm whether the air pressure value can make the friction disc and the friction plate fit together.

How can the underwater pelletizing machine make the pellets cut out by pelletizing have no pores?

One: The different materials used by the underwater pelletizing machine must be separated clearly;

Two: The products produced by the underwater pelletizing machine should be dewatered as much as possible after being crushed and cleaned;

Three: The vent hole on the screw of the underwater pelletizing machine should be unblocked.

Nanjing JlEYA has various underwater pelletizing machines that can provide the increasing of products, and make them more effective, reliable, and consistent.

2022 Chinese Mid-autumn festival is coming.

Jieya team wish you happy mid-autumn festival and enjoy your holiday!!

The single-screw extruder has a simple design and a low price, so it is widespread and demand on the market was high.

• What are the application areas and benefits of single-screw extruders?

• What is the development history of the single-screw extruder?

• What are the main technical parameters of the single-screw extruder?

What are the application areas and benefits of single-screw extruders?

The single-screw extruder is mainly used for extruding soft and hard polyvinyl chloride, polyethylene, and other thermoplastic. It can process a variety of plastic products such as films, tubes, plates, tapes, etc., can also be used for granulation.

The single-screw extruder is characterized by advanced design, high quality, good plasticization, and low energy consumption. It uses an evolutionary drive that is characterized by low noise development, stable operation, high load capacity, and long service life.

What is the development history of the single-screw extruder?

The single-screw extruder is one of the most important devices for the processing of plastic molding parts. It uses external energy transfer and heat transfer of external heating elements to carry out the transport of plastics solids, compaction, melting, shielding, and extrusion forms.

Since the birth of the snail extruder, it has evolved from an ordinary snail extruder to a new type of snail extruder after almost a hundred years of development. Although there are many types of new single-screw extruders, the extrusion machine is the same.

The extrusion process of the traditional snail extruder is realized by heating outside the cylinder, solid and cylinder, snail friction, and melting shear force.

"friction coefficient" and "friction force", "viscosity" and "shear tension" are the main factors influencing the performance of conventional screw extruders. The extrusion process from the machine is unstable and difficult to control, especially for some heat-sensitive plastics with poor thermal stability and high viscosity.

What are the main technical parameters of the single-screw extruder?

1. Screw diameter: refers to the diameter of the outer circle of the screw, marked with D, and the unit is millimeter (mm).

2. Proportion of screw length to diameter: refers to the ratio of the length L of the working part of the screw (the length of the threaded part, i.e. the length from the center line of the feed opening to the end of the screw) and the screw diameter D, expressed by L/D.

3. Snail speed range: refers to the highest speed of the snail up to the lowest speed of the snail; n is used to represent the speed of the snail, and the unit is revolutions per minute (U/min).

4. The power of the main screw drive engine: expressed by P, the unit is kilowatt (kW).

5. Heating performance of the extruder cylinder: expressed by E is the unit kilowatt (kV).

6. The output capacity of the extruder: expressed by Q, the unit is kilogram per hour (kg/h).

7. The height of the extruder rim: refers to the distance from the center line of the screw to the ground, expressed by H, and the unit is millimeters (mm).

8. Extruder outer dimensions: refers to total length (x) total width (x) total height expressed by L x B x H, and the unit is millimeters or meters (m m or m)

9. Extruder quality: expressed in W, the unit is kilogram or tonne (kg or t).

We can see the huge role that single-screw extruders play in the production industry, and they have become indispensable components. And Nanjing JlEYA a Chinese pioneer in single-screw extruder production,has committed to providing the most suitable single-screw extruder at a reasonable price, and whatever it takes to satisfy the customer’s needs.

The Underwater pelletizing machine cuts pellets on the plastic steel ejection surface without centrifugal action to eject them, but direct water pressure flows through the nozzle surface to drain.

• What is contained in the extrusion system of the Underwater pelletizing machine?

• What is the use of the Underwater pelletizing machine?

• What are the causes and solutions for the high melting of the Underwater pelletizing machine?

What is contained in the extrusion system of the Underwater pelletizing machine?

The extrusion system includes a snail, a cylinder, a funnel, a nozzle, and a nozzle. Through the extrusion system, the plastic is plasticized into a uniform melt and continuously extruded by the screw under the resulting pressure.

(1) Screw: It is the most important part of the Underwater pelletizing machine. It is directly related to the scope and productivity of the extruder. It consists of high-strength corrosion-resistant alloy steel.

(2) Cylinders: The cylinder is a metal cylinder that is generally made of alloy steel or composite steel tubes clad with alloy steel, heat resistant, high-pressure resistant, strong, wear-resistant, and corrosion-resistant. The cylinder and the screw are matched to each other to realize the crushing, grinding, melting, plasticization, suction, and compaction of the plastic as well as the continuous and uniform supply of the rubber material to the molding system. In general, the barrel length of an Underwater pelletizing machine is 15-30-fold its diameter, so that the plastic is completely heated and plasticized.

What is the use of the Underwater pelletizing machine?

Underwater pelletizing machines can be used for chemical fertilizers, white soot, inorganic salts, chlorinated isocyanic acid, bleaching powder, pesticides, oxides, etc. as well as for industrial recycling dust: such as cast iron dust, lead, zinc, aluminum dust, converter dust, filter dust, grinding dust, etc. The material is forced to be pressed and molded by mechanical pressure without adding a net, and the purity of the product is guaranteed. The process process process is short, energy consumption is low, and performance high. The dry powder is directly granulated without a subsequent drying process, which is more conducive to the connection and transformation of the existing production process. The granular strength is high and the increase in bulk density is more significant than in other granulation processes. The Underwater pelletizing machine is particularly suitable for occasions to increase the specific weight of the product collection. The operating flexibility is great, the range of applications is wide and the crushing force can be adjusted by hydraulic pressure.

What are the causes and solutions for the high melting of the Underwater pelletizing machine?

Causes analysis: high filter masks, low melting index of polypropylene powder and high feed volume, low temperature of each section of the Underwater pelletizing machine results in the material being incompletely melted, and a low opening rate of the template impede the extrusion of the nozzle head material, etc. The reasons may cause the melting pressure to be too high.

Solution: If the Underwater pelletizing machine produces products with a low melting index, a filter with a low mesh width should be used and the throttle opening should be enlarged to reduce backpressure; the filter should be replaced in time and the quality of different additives and polypropylene powder should be monitored. Contains medium ash. Reduce the feed load. Without compromising the quality of the extruded product, increase the temperature of each section of the cylinder to increase the temperature of the polypropylene melt and increase the flow capacity of the material. After the extruder has been stopped, increase the temperature of the head of the Underwater pelletizing machine and keep it at a constant temperature for a while and rinse and then thoroughly clean the template.

The underwater pelletizing machine have been used in many fields Nanjing JlEYA maintains close relationships with customers in underwater pelletizing machine industry, and is committed to strengthening production and operation, improving quality and safety.

The engineering plastic twin screw extruder was developed based on a single screw extruder. Due to its good feed performance, mixing and plasticization performance, suction performance, and extrusion stability, it is often used in extruded products.

• What are the advantages of engineering plastic twin screw extruders?

• What role do pre-heaters play in the use of engineering plastic twin screw extruders?

• What is the reason for the "fault" of the exhaust air opening of the engineering plastic twin screw extruder?

What are the advantages of engineering plastic twin screw extruders?

1. wear

By simply opening the engineering plastic twin screw extruder, the wear level of the threaded parts and the inner sockets of the cylinder can be determined at any time, so that we need to carry out effective maintenance or exchange. It is not detected if there is a problem with the extruded product causing unnecessary waste.

2. Reduce production costs

When a engineering plastic twin screw extruder is made of technical plastic Masterbatch, it is often necessary to change the color. It is necessary to change the product.

Simply open the open editing area within a few minutes. In addition, the mixing process can be performed by observing the melting profile on the entire screw. analysis. When changing the color of an ordinary engineering plastic twin screw extruder, a large amount of cleaning material is needed to clean the machine, which is time and energy consuming and wastes raw materials. The split engineering plastic twin screw extruder can solve this problem. When changing color, it takes only a few minutes to quickly open the barrel for manual cleaning, so that no or fewer cleaning agents can be used, which saves costs.

What role do pre-heaters play in the use of engineering plastic twin screw extruders?

A pre-heating of the cable core is required for the use of an engineering plastic twin screw extruder. The presence of pores shall not be permitted for the insulating layer, in particular the thin insulating layer. The wire core can be completely removed from the water and oil surface by high-temperature preheating before crushing. In the case of coat extrusion, its main function is to dry the cable core to prevent the possibility of pores in the coat due to moisture (or moisture around the cushion layer). By preheating, the residual pressure of the plastic can also be prevented by discouragement during extrusion. During the plastic extrusion of the processor, preheating can eliminate the large temperature difference that occurs when the cold wire enters the high-temperature nozzle and the nozzle is in contact with the plastic, thereby avoiding the fluctuation of the plastic temperature and causing the fluctuation of the extrusion pressure. This stabilizes the extrusion volume and ensures the extrusion quality. The technical plastic engineering plastic twin screw extruder uses an electric radiator preheating device that requires sufficient capacity and guarantees rapid heating so that the core preheating and drying efficiency of the cable core is high. The pre-heat temperature is limited by the deflection speed and generally corresponds to the temperature of the machine part.

What is the reason for the "fault" of the exhaust air opening of the engineering plastic twin screw extruder?

The temperature of the machine part is low and the pressure of the machine part is too high.

engineering plastic twin screw extruder The engineering plastic twin screw extruder used for profile extrusion is usually narrow-meshed and rotates in different directions, but a few also use simultaneous engineering plastic twin screw extruders, which usually work with relatively low screw speed. About ten U/min.

The rapidly combining, simultaneous engineering plastic twin screw extruder is used for composting, venting or as a continuous chemical reactor. The maximum snail speed of this extruder type is 300-600 U/min. The non-interactive extruder is used for mixing, venting, and chemical reaction. Its conveyor mechanism is very different from the interlocking extruder, which is closer to the conveyor mechanism of a single screw extruder.

These are related practices for using engineering plastic twin screw extruders. If you want to get more information about the engineering plastic twin screw extruders, please connect Nanjing JlEYA, and they will tell you more about it.

The twin screw extruder's standard equipment includes a sturdy base frame dedicated to housing the temperature control unit and oil lubrication system. The equipment features advanced control software for seamless integration into digital factories, ready for Industry 4.0, greatly improving ease of use. The following is a detailed description of the operating procedures of the twin screw extruder.

 

Here is the content list:

l Start up operation

l Stop the machine

l Precautions

 

Start up operation

1.Close the power main gate of the twin screw extruder.

2. Turn on the power at the operation panel: Press and hold the power button clockwise to turn and then release.

3. Set the temperature of each temperature zone: for example, a zone temperature according to the process requirements set the corresponding temperature, press the set button, and then adjust the up and down arrows to the desired temperature, press the set button.

4. Set the feeding rate: according to the process, requirements can be fed rate between 0 ~ 10 to set.

5. Set the host speed of the twin screw extruder: set the host speed between 0~30 according to the process requirements.

6. Add cooling water to the cooling tank.

7. In turn on the fan: press the operation button on the operation panel.

8. When you need to start the operation of the vacuum pump, you can start the vacuum pump.

9. Turn on the cutter switch.

 

Stop the machine

1. Twin screw extruder normal stopping sequence: stop the feeder: close the vacuum line valve, open the vacuum chamber on the cover; gradually reduce the main screw speed; shut down the pelletizer and other auxiliary equipment: off the motor, each external water inlet valve.

2. Twin screw extruder emergency stop: (1) in case of an emergency need to stop the host, you can quickly press the electrical control cabinet red emergency stop button, and the host and the feed speed knob back to zero, and then the total power switch off. After eliminating the fault, you can restart the machine again in normal driving order. (2) encounter equipment automatic protection trip stop: need to set the various parameters knob to zero, and then reset the parameters, press the reset button and start the machine again.

 

Precautions

1. The normal production of the first shift machine, be sure to first check whether the barrel, hopper seal is the original closed kind, such as changes or damage, should check the hopper, the machine inside the Jane there are no foreign objects.

2. Pay attention to the screw to start at a low speed, the air time can not exceed 3min.

3. Must pay attention to check the purity of each batch of material, do not allow any impurities mixed into the material.

4. The beginning of the material to pay attention to the first small amount, evenly added material, while paying attention to observe the current meter (torque meter) pointer changes.

For granular material, use metering to add material. When you first start to feed production, be sure to pay attention to the extruder production work overload phenomenon. After the forming die lip out of the material, and then gradually increase the screw speed as appropriate.

5. Often check the working condition of the motor carbon brush, abnormalities should be replaced or adjusted promptly.

6. The screw cleaning work is not allowed to use steel tools scraping material, the application of copper brush, shovel cleaning.

7. When the process temperature is suspected of displaying problems on the instrument, use mercury temperature, meter actual measurement of the machine Jane, and molding mold degree. Refer to the mercury temperature measured temperature, adjust the calibration instrument to show the temperature.

 

If you still have questions, you can consult our company. Our company's website is https://www.njjyextrusion.com/

The single screw extruder is mainly used for extruding soft and hard polyvinyl chloride, polyethylene, and other thermoplastic. It can be a variety of plastic products such as bubble sheets, extruded pipes, press plates, ribbons, etc. process and can also be used for melting granulation. The plastic extruder is characterized by advanced design, high quality, good plasticization, and low energy consumption. It uses an evolutionary drive and is characterized by low noise development, stable operation, great durability, and long service life.

• What are the relevant parameters of a single screw extruder?

• What are the properties of a single screw extruder?

• For which materials can a single screw extruder be used?

What are the relevant parameters of a single screw extruder?

The relevant parameters of the insertion extruder are arranged from left to right: the first field is the plastic machine code as S; the second box is the extruder code as J; the third field is the code for the different construction firms of the extruder. The three bars are combined, the plastic extruder is SJ; the ventilated plastic extruder is SJP; the plastic foam extruder is SJF; the extruder with plastic input is SJW; the plastic shoe extruder is SJE; The cascade plastic extruder is SJJ; the double-screw extruder is SJS; the conical double-screw extruder is SJSF; the multi-screw extruder is SJD. The fourth box is for auxiliary machinery with the code name F; in the case of an extruder unit with the code name E. The fifth parameter refers to the snail diameter and the ratio of length to snail diameter. The sixth field refers to the product's pattern sequences, which in the order of letters A, B, C... is arranged and the sample number is not given in the first sample.

What are the properties of a single screw extruder?

(1) The material support of the inlet extruder is mainly based on friction, which limits the conveyance performance of the inlet extruder. The addition of powder, paste, fiberglass, and inorganic fillers is difficult.

(2) If the head pressure of the inlet extruder is high, the counter current increases, which reduces the productivity of the inlet extruder.

(3) Injected exhaust gas extruder material has a low surface regeneration effect in the suction zone, so the suction effect of the inlet extruder is poor.

(4) Injection extruder is used for certain processes, such as polymer dyeing, heat-resistant powder processing, etc. not suitable. The single screw extruder is a high-speed and high-yield extrusion based on a high level.

For which materials can a single screw extruder be used?

single screw extruder series, single screw extruders can be used for the processing of PP, PE, PS, ABS, PMMA, PVC, and other thermoplastic tubes, plates, plates, rods, profile materials, and plastic granulation products. For different raw materials and product specifications, the screw assumes different length-diameter ratios and compression ratios, and the flow assumes different structures. Choose the right cylinder, screw, and drive mechanism to meet the processing requirements of high-quality products.

The use of single screw extruders is becoming increasingly widespread. Nanjing JlEYA has been concentrating on single screw extruders for several years. They will make every effort to meet the needs of users.

High Pressure Reactor. OWe have made the agitated reaction vessel as a standard apparatus in the chemical industry and its basic work is for mixing processes and for chemical reactions in the liquid phase. The vessel can be easily operated in batch mode with temperature going up to 150*C To 500 C Depending on the requests of the process the ...

You may need to add some surfactant (I do not suggest to use Silanes, there is a lot of hype about these but they show poor effectiveness), e.g. Na DBS-, Ca-Stearat or the like. Also …

Plastic Product Making Machinery. Plastic Extruders. double-screw extruder of high quality. double-screw extruder of high quality. FOB Price 1000 - 50000 USD / Sets

In a two-stage, vented screw extruder for processing a thermoplastic polymer having an intermediate screw section forming a first stage compression zone and a second stage expansion zone for the polymer melt, the improvement comprising: 2. A screw extruder as claimed in claim 1 wherein said valve means includes an axially slidable regulating ...

Mikro Kalcit MK filler masterbatch not only cuts down plastic production costs by replacing a part of virgin polymer during extrusion, injection and blow molding, but also increases …

dual screw extruder 6,330 products found from 197 dual screw extruder manufacturers

FAQ: Single Screw Extruder Introductory questions 1. What is the definition of a single screw extruder? The single screw extruder is a piece of equipment whose sole function is to heat and melt raw materials, which commonly include polymer pellets, and propel them along its heated barrel before pushing/extruding the molten polymer through a die for shaping into …

New underwater pelletizing system for PP; two-stage ZSK NT for bimodal HDPE With several recently supplied and installed high-capacity compounding lines, both the latest UG underwater pelletizing systems from Coperion GmbH, Stuttgart/Germany, and this company’s concept of two-stage PE compounding with the ZSK NT have more than …